Johnson & Starley Ltd.
Heat Bank Thermal Store Units

Installation, Commissioning, Servicing, & Users Instructions

System D Heat Bank Thermal Store, Manual Fill

Publication ZZ            
25/09/00
Copyright DPS
1828-1

Heat Bank Thermal Store System  
HBPP System D  
Everest combination unit  
Single Heat Exchanger (30 ltr/min)  
Indirect  
35mm Foam Insulation  
High duty primary coil  
Y-Plan primary controls  
Sealed primary system  
Fitted programmer  
Fitted Primary Pump, 5m head  
All fitted controls are wired  
Manual Fill - No Overflow  
Thermostatic Blending Valve 22mm  
Basic Low Water Level Cut-Out  
Backup Immersion Heater  
Primary Filling Loop  

1   Integral Feed & Expansion Tank
2   Plate Heat Exchanger
3   Heat Exchanger Pump
4   Flow Switch
5   Thermostatic Blending Valve, Mixcall III
6   Manual Air Vent
7   Automatic Air Vent
8   Filling Vent
9   Store Filling Point
10  Isolating Valve
11  Y-Pattern Strainer (supplied loose)
13  Cold Feed / Expansion
14  Immersion Heater 3kW Incaloy with Stat
16  Cold Mains In, 22mm
17  Hot Mains Out, 22mm
18  Drain Cock
19  Flow From Boiler
21  Flow to Primary Coil
22  Return from Primary Coil
23  Flow to Heating Circuit
26  Primary Pump UPS 15/50
29  Primary Coil Balancing Valve
30  Primary Expansion Vessel 8 litres
31  Primary Filling Point, with Check Valve
32  Pressure Relief Valve with Gauge 3 bar 1/2''
33  Programmer Danfoss CP715
34  Room Thermostat Danfoss RMT230 (supplied loose)
35  Three Port Mid Position Valve
38  Cylinder Thermostat Danfoss ATC
40  Tight Fitting Lid
42  Wiring Centre
54  Filling Loop (disconnect after use)
55  Water Level Switch
56  Manual Water Level Test and Drain

Contents:
1. Introduction
2. General Requirements
3. Mains Water Supply
4. Connections:
5. Wiring
6. Filling
7. Commissioning
8. Fault Finding
9. Servicing
10. Spares
11. User Instructions